ASTM A519 Grade 4140 Tubes Manufacturer & Supplier
What is ASTM A519 Grade 4140 Tubing?
ASTM A519 Grade 4140 Tubes: Comprehensive Range & Availability
| Specification | Here’s What We Provide For You and it’s Benefits |
|---|---|
| Standard | ASTM A519 – It’s not just a stamp; it’s your quality, consistency and performance assurance for seamless carbon and alloy steel mechanical tubing. By conforming to this standard, the tubes have undergone the strictest manufacturing and testing requirements. |
| Grade | AISI 4140 / ASTM A519 Grade 4140 – This is your high-strength, and high-toughness bell cow. The AISI (American Iron and Steel Institute) specification is still interchangeable with ASTM A519 Grade 4140, indicating the same wonderful chromium-molybdenum alloy steel. |
| Size Range | NPS 2” to 12” (Nominal Pipe Size) – We have a wide variety of options that will cover common industrial sizes. This is applicable for a range of types of uses, from smaller hydraulic lines to larger structural components. Looking for something out of this category? Let’s chat! |
| Wall Thickness | Schedules 20 – XXH, and custom options – From lighter walls for moderate pressure, to extra-extra-heavy (XXH) walls for extreme containment pressures, we can provide a solution. We can also provide a custom wall thickness to meet your design calculations and minimize material waste. |
| Heat Treatment | L80, P110, Q125 (as you requested) – Would you like your tubes to have mechanical characteristics similar to API oil country tubular goods (OCTG)? We can offer them in a heat-treated condition such as L80, P110, or Q125 and the processes ofizing and tempering to target yield strengths and toughness levels. |
| Surface Condition | “As rolled,” “normalized,” or “annealed” – Select the finish that best fits you and your next step. “As rolled” is the standard mill consistent finish. “Normalized” has a more consistent grain structure and better toughness. “Annealed” is softer and more ductile so that it is suitable for operations that need a lot of machining or cold forming. |
| Delivery Condition | Hot finished or cold drawn – Hot finished tubes are the economical way to go and a good choice for numerous applications. Cold drawn tubes have tighter dimensional tolerances, better surface finishing and improved mechanical properties due to work hardening, making them the preferred solution for precision applications. |
Chemical Composition of ASTM A519 4140 Tubes
| Element | Content (%) | Why It Matters For Performance & It’s Benefit |
|---|---|---|
| Carbon (C) | 0.38 – 0.43 | The Foundation of Hardness: Carbon is the principal hardening element in steel. This medium carbon range (0.38-0.43%) gives Grade 4140 its strong base strength, and importantly, allows it to respond to heat treatment (like quenching and tempering) to increase strength and hardness even more. If we had too little carbon, it would be too soft; too much and it could be too brittle. This range is ideal for a good balance. |
| Manganese (Mn) | 0.75 – 1.00 | Manganese is an important alloying element that contributes strength and hardness, increases the steel’s heat treatment response and toughness, especially at low temperature. It is also a deoxidizer and desulfurizer during the steelmaking process to help remove impurities during the steel production, leading to cleaner steel with more dependable properties and improved hot working properties.* |
| Chromium (Cr) | 0.80 – 1.10 | The Hardenability & Wear Resistance Hero: Chromium is a superstar in Grade 4140. Its main function is to greatly enhance the steel’s hardenability, which is the ability to attain high hardness deep into its cross-section during quenching – resulting in better through-hardness and strength. Chromium also creates hard carbides, which greatly enhances wear resistance and abrasion resistance. It also gives a modest improvement in corrosion resistance.* |
| Molybdenum (Mo) | 0.15 – 0.25 | The Toughness & High-Temp Strength Enhancer: Molybdenum is another important alloying element with a number of very specific benefits. It greatly increases the toughness of the steel and, in particular, its resistance to temper embrittlement (the ability to brittle the steel with specific heat treatments). Molybdenum also increases the strength of steel at high temperatures (creep resistance) and is also very important for hardenability as it often works with chromium. Necessary for applications that see heat and high stress.* |
| Silicon (Si) | 0.15 – 0.30 | The Deoxidizer & Strength Contributor: Silicon is primarily used as a deoxidizing agent during the production of steel. Silicon removes oxygen which causes the steel to be less sound (i.e. develop porosity). Silicon is soluble in the iron matrix (ferrite), and does provide some degree of solid solution strengthening; it modestly increases the overall strength and hardness of the steel.* |
| Phosphorus (P) | ≤ 0.035 | Controlled for Toughness: Phosphorus is considered an impurity in steel. Its presence can make steels brittle (especially long-none, i.e. cold-shortened steels). Thus, phosphorus is fully controlled and its content is kept below a very low maximum permissible amount to ensure adequate toughness and ductility.* |
| Sulfur (S) | ≤ 0.040 | Controlled for Ductility & Weldability: sulfur probably continues to be a contaminant and is often a nuisance like phosphorus. It can combine with manganese to form manganese sulfides which reduce ductility and toughness (and especially transverse toughness), as well as weldability. Both contaminants are kept as low as possible with Grade 4140 in order to maintain these important properties.* |
| Iron (Fe) | Balance | The Basis: Iron is the major component of steel, which represents that base matrix where all alone elements either dissolve or create compounds. It represents that baseline structure, and the properties of Grade 4140 are built upon it.* |
Mechanical Properties of ASTM A519 4140 Tubes
| Property | Metric Value | Imperial Value | What This Means For You – The Real-World Benefit |
|---|---|---|---|
| Tensile Strength | Min. 655 MPa | Min. 95,000 psi | This is the largest amount of stress the material can take when being extended or pulled (before necking begins or the cross-section of the specimen begins to reduce significantly) and before breaking. A high tensile strength like that shows that Grade 4140 tubes can bear tremendous pulling forces, which makes them prime for structural tension members, and containment at high pressures. |
| Yield Strength | Min. 415 MPa | Min. 60,200 psi | This is the stress point when the material starts to deform plastically (permanently). Prior to reaching this yield strength the material will return to its original shape if loads are removed. High yield strength is important because it describes the load the tube is able to hold before encountering permanent distortion. This is important in the design of parts that must retain their shape under operational loads. |
| Elongation at Break | 25.7% (Typical) | 25.7% (Typical) | This indicates the ductility of the material – how far it can stretch or elongate before it fractures. A good elongation percentage (e.g. 25.7%) suggests that the material is not brittle and can be deformed a good amount before failing and provides a warning before failure. This is significant for safety and also for applications with forming or bending. |
| Hardness (Brinell) | 197 HB (Typical Annealed) | 197 HB (Typical Annealed) | Hardness is the extent to which the material will withstand localized plastic deformation, like indentation or scratching. A Brinell Hardness (HB) of 197 in the annealed condition provides a reasonable machinability. Depending upon hardening heat treatments, this value can increase dramatically producing a good wear resistance. Depending on the heat treatment, the hardness can be modified for the wear and strength requirements of the application. |
| Elastic Modulus (Young’s Modulus) | 190–210 GPa | 27,557–30,458 ksi | This value, commonly referred to as Young’s Modulus, signifies the stiffness of the material, or the resistance to elastic deformation. A high elastic modulus implies that the material will deform less under a given load and recover to its original shape more easily. Applications where dimensional stability and rigidity are important are needed, such as precision shafts or racking structural supports. |
| Shear Modulus (Modulus of Rigidity) | 80 GPa | 11,600 ksi | Shear modulus defines the resistance of a material to shearing stress – consider the forces of twisting the driveshaft of an ATV. A good shear modulus is essential – axles, drive shafts, and torsion bars are often involved with high torsional load in operation. |
| Poisson’s Ratio | 0.27 – 0.30 | 0.27 – 0.30 | Poisson’s ratio describes a property in which a material will tend to contract (or expand) in the perpendicular directions to its stretch (or compression). The Poisson’s ratio is a very important parameter in complex stress analysis and design, especially with multi-axial loading conditions. |
Physical & Thermal Properties: How ASTM A519 Grade 4140 Tubes Perform
| Property | Metric Value | Imperial Value | Why This Is Useful To Know For Your Project |
|---|---|---|---|
| Density | 7.85 g/cm³ | 0.284 lb/in³ | Calculating the density is important because it allows us to find the weight of the components. This is important for structural design, estimating shipping costs, and for applications where the weight of a component really matters (automotive, aerospace). |
| Melting Point | Approx. 1416°C | Approx. 2580°F | The melting point represents the temperature at which the steel goes from a solid to liquid state. While Grade 4140 generally won’t be used at its melting point, the melting point represents an upper limit of extreme temperature exposure, and is relevant to activities such as welding (and also forging). |
| Thermal Conductivity (@100°C / 212°F) | 42.6 W/m·K | 296 BTU·in/hr·ft²·°F | Thermal conductivity indicates how efficiently the material transmits heat. A medium value like this indicates Grade 4140 has a decent ability to dissipate heat. This is important for applications where heat is generated by friction or when components are part of a heat transfer system. It also impacts how quickly the material heats up or cools when heat treatment occurs. |
| Coefficient of Thermal Expansion (20-100°C / 68-212°F) | 12.2 µm/m·°C | 6.78 µin/in·°F | This property measures how much the material expands when heated or shrinks when cooled, and it is an important parameter to consider when designing assemblies with close tolerances or when combining different materials that have different rates of expansion. If the potential expansion is not considered, it can result in added stress, distortion, or failure of the assembly. |
A519 4140 Alloy Steel Seamless Pipe and Tubes Price List In India
| Size (OD x WT) | Specification | Grade | Condition | Approx. Price (INR/Kg) |
|---|---|---|---|---|
| 25mm x 3mm | ASTM A519 | 4140 | Annealed/NBQ | ₹155 – ₹170 |
| 38mm x 4mm | ASTM A519 | 4140 | Normalized | ₹160 – ₹175 |
| 50mm x 5mm | ASTM A519 | 4140 | Quenched & Tempered | ₹170 – ₹185 |
| 76mm x 6mm | ASTM A519 | 4140 | As Rolled | ₹165 – ₹180 |
| 89mm x 8mm | ASTM A519 | 4140 | Heat Treated (L80/P110 equiv.) | ₹175 – ₹190 |
| 101.6mm x 10mm | ASTM A519 | 4140 | Hardened & Tempered | ₹180 – ₹200 |
| Custom Size (as per request) | ASTM A519 | 4140 | Custom Heat Treat | On Request |
Common Applications of ASTM A519 Grade 4140 Tubes
Oil & Gas Exploration and Production:
- Drill Collars and Tool Joints: The components of the drill string are severely tortured during service in terms of torsional stress, shock, and wear. Grade 4140 was designed to give strength and wear-resistance, which is important for reliability and long-term use and life of the drill string components, in very harsh and often catastrophic downhole conditions.
- Downhole Tools & Packers:Therearemanyspecializedservicesin completion and well intervention that require strongtools to perform reliably under extreme temperatures and pressures.
- High-Pressure Transmission Lines:For transporting fluids and gases under significant pressure, the seamless integrity and strength of 4140 tubing isvital.
Power Generation Components:
- Shafts and Axles:Grade 4140 provides the torsional strength and fatigue propertiesneededin the turbines, generators and other rotating machines.
- High-Pressure Steam Lines: It is very possible that dedicated boiler tube grades such as ASTMA335 could be used to construct super-heated steam tubes; however, Grade 4140 could be usable depending on certain high pressure, moderate temperature steam applications due to its reasonable strength when operated at higher temperatures.
- Fasteners and Bolts:High-strength bolts and fasteners made of 4140 are used in the critical assemblyof power plants.
Automotive and Transportation Industries:
- Axles and Axle Shafts:For cars, trucks, and heavy vehicles, axles must support high torque as well as bending loads and fatigue. Grade 4140 is a highlydesirable weldable material due to its superior strength and toughness properties.
- Crankshafts and Connecting Rods:Theworkdoneinenginescreates a complex pattern of cyclic load, and high fatigue strength and wear resistance are both essential qualities of these components – properties that Grade 4140 provides.
- Gears and Sprockets:The heat treatability to high hardness makes 4140 grade steel ideal for gears that need to resist wear and require significant power transmission.
- Suspension Components:Some high-stress suspension componentsalsoleverage the strength and toughness properties of 4140.
Mechanical Engineering & Heavy Machinery:
- Shafts and Spindles:In the world of machine tools, industrial robots, and heavy equipment, 4140 grade steel exhibits the required rigidity, strength and wear resistance tomaintainaccuracy and durability.
- Hydraulic Cylinders (Barrels & Rods): With their smooth surface and high yield strength, ASTM A519 Mechanical Tubes are ideal for hydraulic cylinder barrels that must withstand high fluid pressures. In just the same way, the rod material benefits from 4140’s strength and wear resistance.
- Structural Components: In applications where high strength-to-weight ratio is beneficial and components are subjected to significant stress.
- Couplings and Clutches: Parts that transmit torque and experience wear.
Why Choose Corten Steel Tube for ASTM A519 4140 Tubes?
- Global Export Network & Massive Inventory – We Deliver Worldwide, Fast!
Both time and money are precious and overdue projects are expensive. We keep a large inventory of ASTM A519 4140 Grade Tubes in many sizes and schedules, so in many cases, we can deliver your order quickly. Adding to this process is our strong global export network and logistics experience to ensure that we get your order delivered quickly and reliably to your site, anywhere in the world.
- Custom Sizes & Specifications – Your Project, Your Way!
We recognize that most standard off-the-shelf solutions might not fit. Whether it’s sharp cut tubing lengths, specific heat treatments (L80, P110, Q125 equivalents), or unique finishing, our team has the available resources to provide tailor-made solutions. We hear your requirements and will provide tubing that meets your specifications, ultimately saving you time, and your fabrication time.
- Unwavering Commitment to Quality Assurance – Peace of Mind, Guaranteed!
Quality isn’t just a buzzword for us; it’s the foundation of everything we do. All our AISI 4140 Seamless Tubes undergo rigorous quality checks. This includes 100% Hydrostatic Testing to verify pressure integrity, comprehensive Non-Destructive Testing (NDT) like Ultrasonic or Eddy Current testing to detect any imperfections, and meticulous dimensional checks. Every batch comes with full Mill Test Certificates (MTCs) as per EN 10204 3.1, providing complete traceability and assurance of compliance.
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ASTM A519 Grade 4130: Known as “Chromoly” steel, Grade 4130 is a low-alloy steel with chromium and molybdenum, offering a great strength-to-weight ratio. It’s easy to weld and machine, making it ideal for aerospace parts, race car frames, and high-performance industrial components.
ASTM A519 Grade 1026 Tubes: This low-carbon steel grade is perfect for applications that don’t demand high strength but require good machinability and weldability. It’s a common choice for automotive components, hydraulic cylinders, and general mechanical use.
ASTM A519 Grade 1040 Tubes: A medium-carbon steel grade that provides higher strength and hardness than 1020 or 1026. Ideal for applications needing good wear resistance and moderate toughness—used in axles, shafts, and gears.
FAQ’s About ASTM A519 Grade 4140 Tubes?
We Supply Our corten Steel Sheet to various countries like Tunisia, United States, Kazakhstan, Belgium, Turkey, Poland, Poland, Austria, Brazil, Mexico, Nigeria, Bahrain, India, Iran, Peru, Israel, Lithuania, Namibia, Philippines, Sri Lanka, Egypt, Trinidad & Tobago, Ukraine, France, Canada, Morocco, Belarus, Switzerland, Angola, Iran, Bangladesh, Lebanon, Azerbaijan, Portugal, Iraq, Nigeria, Gabon, Vietnam, Ecuador, Bulgaria, Yemen, Saudi Arabia, Spain, Romania, Pakistan, Kenya, Serbia, Bhutan, Norway, Puerto Rico, New Zealand, Sweden, Indonesia, Netherlands, Italy, Taiwan, Ireland, Colombia, Oman, Chile, Russia, Afghanistan, Macau, United Kingdom, Greece, Malaysia, Costa Rica, Estonia, Qatar, Libya, Mongolia, Argentina, South Korea, Australia, Slovakia, Denmark, Tibet, Finland, United Arab Emirates, Mexico, Kuwait, Croatia, Thailand, China, Zimbabwe, Nepal, Singapore, Germany, Venezuela, Gambia, Algeria, Chile, Hong Kong, Ghana, Japan, Jordan, South Africa, Czech Republic, Bolivia, Hungary.
We Supply Our corten Steel Sheet to various cities like Atyrau, Sydney, Lahore, Cairo, Tehran, Edmonton, Calgary, Granada, Kanpur, Petaling Jaya, Lagos, Haryana, Montreal, Perth, Navi Mumbai, Courbevoie, Bengaluru, Karachi, Ernakulam, Bogota, Ahvaz, Kolkata, La Victoria, Jeddah, Pimpri-Chinchwad, Baroda, Pune, New Delhi, Colombo, Coimbatore, Rajkot, Hyderabad, Al Khobar, Vung Tau, Gurgaon, Kuala Lumpur, Dubai, Milan, Bhopal, Surat, Visakhapatnam, Hong Kong, Port-of-Spain, Manama, Ranchi, Singapore, Kuwait City, Secunderabad, Melbourne, Nagpur, Jaipur, Ho Chi Minh City, Sharjah, Aberdeen, Ludhiana, Al Jubail, Abu Dhabi, Nashik, Howrah, Algiers, Houston, Bangkok, Brisbane, London, Chandigarh, Gimhae-si, Rio de Janeiro, Dallas, Riyadh, Busan, Thiruvananthapuram, Mexico City, Faridabad, Santiago, Chiyoda, Mumbai, Jakarta, Jamshedpur, Ankara, Noida, Ulsan, Thane, Los Angeles, Madrid, Geoje-si, Toronto, New York, Hanoi, Muscat, Seoul, Doha, Indore, Vadodara, Chennai, Dammam, Moscow, Istanbul, Caracas, Ahmedabad.