What is corten steel cladding?

Corten steel cladding is a popular choice due to its longevity and distinctive, rustic appearance in architecture. It develops a protective rust-like layer that stops more corrosion when exposed to environmental elements like rain, snow, and sunlight. This patina strengthens Corten steel, which makes it perfect for outside panels, facades of buildings, and aesthetic structures, in contrast to ordinary steel, which weakens with time. Architects and designers prefer it because of its natural, worn appearance, which improves visual appeal while requiring less maintenance.
Specifications of Corten Steel Cladding
Corten steel cladding is available in various thicknesses and finishes, making it adaptable to different applications. Below are some key specifications:
Thickness | Finishing | Install Type |
---|---|---|
2 to 4 mm | Powder Coated | Manual Installation |
Technique | Color | Application |
Hot Rolled | Rusty Brown | Facade Elevation |
For customized sizes and specifications, consulting a supplier can help tailor the material to project requirements.
Types of Corten Steel Cladding
Weathering Steel Cladding
- Thickness: 3-20 mm
- Rusty red color
- 100% recyclable
Corten Wall Cladding
- Sun-protective
- Eco-friendly
- Privacy screening
Rusted Steel Cladding
- Stabilized rust finish
- Pre-oxidized
- Solid rusted surface
Each type of Corten steel cladding is designed for specific applications based on aesthetic and functional requirements.
Sizes of Rusted Steel Cladding
Corten steel cladding is available in stock sheets and coiled sheets. Below are the standard sizes:
Stock Sheet | Coiled Sheet (MOQ 130 sq. m) |
---|---|
1.5mm, 2mm | 1m x 8m, 1.5m x 8m |
1.25m x 2.5m | 1.4m x 8m, 2m x 8m |
For special size requirements, custom cutting and processing services are available.
Mechanical Properties of Weathering Steel Cladding
Property | Grade B | Grade A |
---|---|---|
Tensile Strength (MPa) | 485 | 485 |
Minimum Yield Point (MPa) | 345 | 345 |
Minimum Elongation (%) | 19 | 20 |
These properties make Corten steel cladding a reliable choice for structural and decorative purposes.
Chemical Properties of Corten Wall Cladding
Corten steel contains elements like copper, chromium, and nickel, which enhance its corrosion resistance. The chemical composition varies based on different grades and standards, ensuring high performance in diverse environments.
Benefits of Corten Cladding
- Durability – Suitable for extreme weather conditions like tropical areas with intense sun and humidity, heavy snowfall and freezing temperatures and seaside locations where saltwater and humidity cause rapid corrosion. Although ordinary steel can deteriorate over time as a result of rust and corrosion, Corten steel is made to withstand harsh environments. The protective patina that develops on the surface serves as a barrier against moisture, UV rays, and temperature changes, enabling the material to endure for decades without degrading. decades without deteriorating.
- Low Maintenance – When compared to conventional steel or wood cladding, Corten steel cladding can save a substantial amount of maintenance over a 20-year period.
- Regular Steel: To stop rust and corrosion, standard steel needs to be painted, sealed, or polished regularly. It can cost $2 to $5 per square foot to repaint every three to five years, which adds up to $8 to $20 per square foot over a 20-year period. Corten steel, on the other hand, requires less care, potentially saving 60% to 80% on maintenance costs.
- Wood Cladding: To prevent rot, warping, and damage from insects, wood requires regular staining, sealing, and treatments. Maintenance every two to four years can cost $1 to $4 per square foot, which adds up to $10 to $40 per square foot over a 20-year period. due to its self-protecting patina, corten steel reduces these costs, resulting in maintenance cost reductions of 70% to 90%.
- Aesthetic Appeal – Many people like corten steel cladding because of its eye-catching appearance. Buildings have a timeless, industrial, and modern appearance thanks to the warm, earthy tones and changing patina. Corten steel has been used in landmark projects such as the Barclays Center in New York or the Weathering Steel House in Australia.
- Versatility – Corten works most effectively in a variety of environments and climates. It works well with concrete and glass in urban settings, producing striking contrasts on contemporary facades and providing durability to weather and pollutants. It is a common material for outdoor sculptures, retaining walls, and fencing in rural or natural settings because of its earthy, rustic tones that blend in perfectly.
- Cost-Effective – Even though corten steel cladding is more expensive originally than other materials, it is still a wise investment. The long-term advantages of Corten steel greatly exceed the initial cost, even if the material alone can cost $5 to $10 per square foot, while coated steel costs $3 to $6 per square foot.
Corten steel usually lasts between 50 and 80 years without any maintenance. Regular painting, sealing, or anti-corrosion treatments are no longer necessary because of the self-protecting patina.
Painted steel typically lasts 20 to 30 years before requiring significant repainting or corrosion control. The cost of repainting or re-coating every five to seven years can range from $2 to $5 per square foot, which adds up to $8 to $20 per square foot over a 20-year period.
When compared to painted steel, Corten steel can save 50% to 70% on maintenance and replacements over a 20-year period. Over its entire existence, Corten steel can save total ownership costs by up to 30% to 40% when its longer lifespan is taken into consideration.
Is Weathering Steel Cladding Expensive?
Corten steel cladding can be three times more expensive than mild steel due to its unique properties. However, its durability and minimal maintenance needs make it a cost-effective choice in the long run.
To learn more about the Weathering Steel, check out our comprehensive guide
Installation and Fixing of Corten Steel Cladding
- Fix the Hook: To support the panels, begin by fastening hooks to the inner wall.
- For lightweight cladding, adhesives and concealed screws work ideal.
- Support brackets and other mechanical fasteners are frequently used for medium-weight cladding.
- Direct welding is advised for heavy-weight cladding in order to get the highest level of stability.
- Shape the Panels: To conform to the design parameters, cut and bend the Corten steel panels into the necessary shape.
- Lightweight Cladding: Adhesives can be used to firmly fasten lightweight panels to the framework.
- Heavy-Weight Cladding: To provide stability, heavier panels need to be bonded straight to the supporting structure.
- Interlocking Panels: Interlocking panels are simple to install and give a seamless appearance because they can be easily attached together.
Why Use Corten Steel for Cladding?
- Environmental Sustainability – 100% recyclable material.
- Strong Structural Properties – High tensile strength and corrosion resistance.
- Low Maintenance – Requires minimal cleaning and upkeep.
- Unique Weathered Look – Evolves over time, adding character to buildings.
Conclusion
A unique and long-lasting architectural solution, corten steel cladding blends strength, visual appeal, and low maintenance. Its distinctive weathering qualities produce an appealing patina that extends a building’s lifespan by preventing corrosion and improving its aesthetic appeal. Architects, builders, and designers prefer Corten steel because it is versatile enough for a wide range of applications, from contemporary facades to landscape designs.
Although the initial investment might be greater than for ordinary supplies, its sustainability, low maintenance requirements, and long-term cost-effectiveness make it an excellent option. Corten steel cladding offers a classic and useful solution for modern architecture, regardless of your preference for a natural look or a bold, industrial appearance.